SIX AXIS ROBOT FOR AUTOMATIC APPLYING THE RELEASING AGENT OVER THE CAVITYThe plant consists of:a six axes robotan tool for application of releasing agent applied to the robot wrista rotating brush for cleaning the moulda robot control systema system for inputs and outputs controla system for dates programming/check and auto-diagnosis function.an industrial computer with supervision tasks.The programming of a mould spraying cycle is very simple: when the operator arranges the new mould in one station, he must digit for that station a number that represents a particular trajectory of spraying; in order to execute this operation it is not necessary to stop the table. The robot learns automatically on line the spraying cycle. It is possible to record a lot of spraying cycles in robot memory.If you want to use the brush we suggest usingthe station for detecting the quotes of the mouldThe programming of the cycle with brush is accomplished using the station for detecting the quotes of the mould. The path that the brush has to follow is simulated by the operator and all the data of trajectory are automatically recorded.The spray-guns utilised in this manipulators are able to spray the following types of releasing agent: ready to use, high solid, wax based, water based.AdvantagesSix axes robot allows reaching every mould point with all possible inclinations; in this way it is possible to apply the releasing agent also in hidden zones that would not be easy to reach with classic manipulator.Once planned the trajectory points of spraying cycle, it is possible to change the robot speed from point to point: This peculiarity allows reducing (increase) the speed in the particular mould points that need a large (small) releasing agent quantity.The use of rotating brush allows keeping the mould clean.These characteristics and the high accuracy of robot trajectory, yield a remarkable reduction of silicon waste (about 50%) and a better quality and less rejects.POSSIBILITY OF RELOADING A PARTICULAR SPRAYING CYCLE THAT HAS BEEN ALREADY SAVED, DIGITIZING THE FOLLOWING TWO DATA: ARTICLE AND SIZE OF THE MOULDThe advantages of this method are the following:It is created a file that contains and saves all the type of spraying cyclesIn order to accomplish this possibility, it is supplied the software with supervision tasks that takes care about interfacing with the operator and controlling the complete process. An industrial PC is also installed.
The robot moves a rotating brush along the mould.In this way the mould is kept perfectly clean. Especially if the mould is sprayed with releasing agent, the rotating brush takes out the excesses of re
Robot for automatic demoulding PU soles from the moulds.Programming a sole extraction is very simple:The operator must digit the three extraction point coordinates (right, forward, down in millimetre)
Machine for automatic demoulding PVC boots. PVC boots are usually injected using rotary table. The machine allows to extract the boots from the moulds in automatic way, instead of manually.Also an aut
Robot for automatic roughing upper. Typically used for PU safety shoes.PC with the following tasks:Interface for the operator in order to program the robot cyclePossibility of reloading a particular r
Each mould is identified by radio-frequency transponder.Each transponder has a chip with an exclusive number of identificationSoftware automatically recognizes when the mould is changedBENEFITS:- auto
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