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Description: JLK-630/6+12+18+24 Rigid type Standing Machine (integer side bottom reel Loading, earth shaft transmission) 1.Application: This machine is used for stranding and compacting of sector copper or aluminum conductor and round conductor. 2. Main Technical Data. 2.1 Single conductor diameter: Cu 1.5~5.0mm Al 1.8~5.0mm 2.2 Max. stranding outside dia.: 45mm 2.3 Rotating speed of cage 6, 12B: 68.8~162r/min, 18B: 60.5~142.4r/min, 24B: 53.1~125.1r/min 2.4 Stranding pitches 6, 12B: 87.1 ~ 843mm, 18B: 99.7 ~ 958.7mm, 24B: 113.5~1092.3mm 2.5 Linear speed: 59m/min 2.6 capstan wheel dia.: 2,500mm 2.7 Pay-off reel in cage: PND630 2.8 Center pay-off reel: PN630 2.9 take-up reel: PN1600~PN3150 2.10 Main motor:132KW(DC)
3 Composition of main components: 3.1 630 manual pay-off stand: 1set 3.2 Well shape wire guide stand: 1set 3.3 6B, 12B, 18B & 24B stranding cage: 1set each 3.4 Compacting device: 3 sets 3.5 Side bobbin loading device: 4 sets 3.6 Counter meter: 1 set 3.7 2500 dual wheels haul-off capstan: 1set 3.8 3150 End-shaft winding& traversing stand: 1set 3.9 Mechanical transmission system: 1set 3.10 Electrical control system: 1set 3.11 Safe and protecting system: 1 set
4. Structure Feature And Technical Specification For The Main Components: 4.1 630 manual pay-off stand max loading: 800kg, Reels:PN630, Pay-off tension is controlled by mechanical friction, can be adjusted. Manual compacting or relaxing reels and manual lifting 4.2 6B,12B,18B&24B Stranding cage 4.2.1 Pay-off reels: PND630 4.2.2 Cage rotating speed:6,12B: 68.8~162r/min , 18B: 60.5~142.4r/min , 24B: 53.1~125.1r/min 4.2.3 Stranding pitches: 6,12B: 87.1~843mm, 18B: 99.7~958.7mm , 24B: 113.5~1092.3mm, step of rotating speed change: 6 steps, cage construction: 4 equal section, range of single wire pay off tension: 5~40kg 4.2.9 End-shaft pneumatic clamping, with the mechanical locking structure 4.2.10 Each reel equips with wire-breaking detector, when wire breakage is detected, machine stopping time is 3~8s 4.2.12 Air operated braking 4.2.13 Single motor drives gear pump and lubricates the gearbox. 4.2.14 Equipped with a set of side loading device on each twister. 4.3 side loading device applicable bobbin: PND630, The side loading device compose by running stand, lifting device and electric control system. 4.4 Meter counter Circumference of meter counter: 500mm, Counter tolerance: 3, Max. counting length: 9999mm 4.5 2500 Dual wheels haul-off capstan Haul-off wheels dia.:2500mm, Max.linear speed: 59m/min, Max. pulling force: 12t, Line speed changing step: 36 steps, Equipped with pressing line and stopping back device which ensures wire un-relax and stranding pitch stable when stopping. 4.6 3150 End-shaft winding& traversing stand Max.loading weight: 15t, Max.dia. of traversing: 50mm, Max.speed of take-up: 60m/min, clamping motor power: 2.2KW(2 sets), lifting motor power: 3KW(2 sets), Take-up reels:PN1600~PN3150, Take-up motor: 10kg.m, The structure is end-shaft type: End-shaft clamping, electric lifting and clamping. The speed of traverse can follow the take-up speed, and the traversing pitch can be adjustable randomly. 4.7 Mechanism transmission system Main transmission power: 132KW(DC), Transmission system consists of main motor, main reducer, transmission earth shaft and slow speed localizer device etc. 4.9 Electric transmission and control system 4.9.1 This machine power supply: Three phase five wire 380V 50Hz 4.9.2 The transmission controller adopts bran-new digital British original importing SSD non-reversible DC speed regulator, and the complete machine control is managed by SIEMENS programmable controller.
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