automatic shape moulding machine with vacuum(eps machine,made in fangyuan)
unique machine structure:a. High- strength frame: Further enhanced the back template and moving frame, adopt machine’s body and feet as a whole style, and make the template and machine feet integrated, greatly increased the template’s strong and stiffness.b. The machine has being treated with zinc spraying after the manufacturing works which improves load life of the machine. c. Adopts opposite directions type tie bar for easy maintenance and wear resistance self-lubricating copper tube which solved original tie bar bushing ‘s problem and improved the lubrication effectiveness.d. prevent plate and back mould plate are all adopts stainless steel, which will reduce the wear and rust of the mold precision. 2 Hydraulic Pressure System:( save 6S/cycle):a. Compared to the T and A type machine, our new E type machine hydraulic system achieves faster operation for 250mm/speed from 180mm/second.b. Hydraulic cylinders for the machine frame movement makes the safety locking of the mold during the steaming process and avoid the leakage of the steam.c. Special hydraulic pressure design: the ejecting cylinder and de-mold cylinder can be running simultaneity, which realize the de-mold gas blowing and product ejection synchronization effectively, reduced running time and improve de-mold capability,3 Steam System:(ensure stable and less steam consumption) a. Fang-Yuan patented PID system made by DN50 actuator makes the sensitive steam pressure control between 0.10-0.15Mpa, +/-0.1Mpa tolerance bring us the result for heating time saving around 25%～30% as long as the energy consumption.b. It controls the steam pressure by balance valve and pressure sensor instead of electronic connector pressure gauge. The mold pressure can be set by touch screen to make easy and accurate control.4 Piping System:a. For the completely inlet and exit of water, air and steam, we use the big pipeline and valves which is very close to the mold, reduce the waste of energy consumption, while improving running speed.5 Vacuum System:a. Adopting vertical vacuum system, with 4-6” large drain pipeline and long distant of condensation drainpipe, vacuum tank equip with a big spraying system, which is spray the rising hot steam directly, greatly increased condensation rate. Thus, improve vacuum suction efficiency and achieve vacuum as main cooling instead of main water cooling(normally water cooling will be set only 8-12s. enable the product of water percentage ≤10%, In addition, the spray header of the replacement and maintenance is very convenient.6 Control System:a. All pressure adjustment are remote controlled by control box, such as cross steaming , Main steaming, Filling pressure, De-molding and air cooling pressure. It is easily operated. In addition, the hydraulic pressure can be also adjusted in touch screen according to different foaming area. The program also has many self-protection and alarm systems.b. Adopting remote control system for all control pressure parts, electric parts, valves, gauges and hydraulic parts adopt famous international brands with high quality to keep stable and smooth running.
Including stainless steel dryer bed, screw conveyer, filling, sieving device, etcSteam system: Accurate pressure reducer and PID control system (proportional steam valve system) to keep very stable an
1 The main frame of the machine is welded from square profile steel，with strong structure，high strength and no deformation；2 The machine can make both thickness and length cutt
The machine has all advantages including the features of A type cutting machine,such as strong frame,big transformer and frequency control the motor speed.A type machine’s width cutting are done
Adopt PLC and touch screen control. All work steps are controlled by photo sensor and realize operation automatically;With five working steps. 5 blocks can be put on the cutting line and in the same t
1 Machine structure: a, The machine mold are welded by strong rectangle tube and steel plate which make high strength to keep more safety of the machine;b, All block mold frames are treated by h
1 The aluminum frame connected by specialized fastenings creates stable performance and precise cutting.2 Equipped with stepping motor, suits to cut the specially designe
consists of Crusher, De-duster and Mixer etc. The crushing machine smashes wasted EPS products or EPS scraps into granule, then through de-duster to sieve and remove the dust. After sieving and de-dus
the machine adopts the new design concept of european.low temperature with large diameter pipes quick heating system and vacuum cooling.pressure sensor control keeps stable and automatically control t
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